Is It Possible to Build a Better Baseball?

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Image: ATL Braves Country

Stepping up to the plate with a homemade baseball might sound ridiculous. Yet here we are, testing whether your hardware store supplies can outperform major league technology. This article examines DIY baseball modifications using everyday materials.

You’ll see how these tweaks affect exit velocity, distance, and durability. Professional equipment designers might scoff, but innovation sometimes comes from unlikely places.

9. The Baseline: Stock Major League Baseballs

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Standard baseballs set our performance benchmarks. Official MLB balls from Rawlings weigh between 5 to 5.25 ounces with a 9 to 9.25-inch circumference. They feature 108 red double stitches and full-grain leather covers.

Testing showed these regulation balls reached a maximum exit velocity of 98.3 mph. Average velocity hit 93.5 mph. Maximum distance stretched to 405 feet.

8. The Utility Knife: Starting the Modification

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Modifying a baseball starts with careful deconstruction. A sharp utility knife slices through those iconic red seams. This separates the leather cover from what lies beneath.

The process continues by unwrapping the yarn layers. Each string removed brings you closer to the rubber core waiting inside.

7. Concrete Core: Hardening the Ball

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Adding concrete to a baseball core creates obvious challenges. The modification applies a thin concrete layer directly to the rubber center. Careful rewrapping with the original yarn follows.

Flex Seal coats these concrete layers to prevent crumbling. This creates a theoretically more resilient ball with increased impact resistance. The reality proved less impressive.

6. Dimpled Surface: The Golf Ball Effect

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Golf balls fly farther than baseballs despite being smaller. Why? Surface dimples. This modification creates shallow indentations across the baseball’s surface using a ball-peen hammer and punch.

These dimples attempt to alter airflow around the ball during flight. The modification aims to reduce drag, potentially adding distance and stability.

5. Rubber Band Construction: The Homemade Approach

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Homemade baseballs have existed since kids first played the game without proper equipment. This modification wraps dozens of rubber bands around the core. Each layer adds weight and creates unique bounce properties.

Liquid rubber reinforces the band structure. The goal? A bouncier baseball with different impact characteristics. Testing showed altered exit velocity and unusual spin rates.

4. Flex Seal Coating: Reinforcing the Leather

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Baseball durability remains a persistent issue. This modification addresses the problem by applying Flex Seal directly to the leather surface. The thin coating aims to create a more resilient exterior.

The application hardens without requiring complete reconstruction. The goal? Increased impact durability while maintaining proper specifications.

3. Testing the Concrete Baseball: Initial Results

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The concrete-core baseball disappointed in testing. When pitched by machine, this modification generated underwhelming data. Exit velocity averaged only 88 mph—significantly below baseline.

Excessive weight created visibility problems during flight. Worse, the concrete core disintegrated after just a few solid hits. The ball literally couldn’t handle the heat.

2. Rubber Band Ball in Action: Speed and Destruction

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The rubber band baseball showed initial promise during testing. Speed measurements revealed surprising velocity—approximately 91 mph off the bat.

Then came the durability issues. The rubber bands catastrophically unraveled after minimal use. While standard baseballs survive hundreds of impacts, this modification exploded almost immediately.

1. Flex Seal Baseball: A Spongy Outcome

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Most baseball modifications fail to improve standard designs. The Flex Seal baseball continued this tradition with lackluster results. Exit velocities averaged only 85 mph—well below baseline measurements.

The ball felt oddly spongy when struck. Its structural integrity quickly deteriorated during extended testing. Players described it as “dead” compared to standard balls.

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Spencer Rickles Writer
Spencer Rickles was born and raised in Atlanta and has followed the Braves closely for the last 25 years, going to many games every season since he was a child.